SIMULATION FOR REDUCING ENERGY CONSUMPTION OF MULTI CORE LOW VOLTAGE POWER CABLE MANUFACTURING SYSTEM
Abstract
This paper proposes an integrated simulation manufacturing system with ARENA 7.01 to reduce the energy consumption in production line. There are two projected propose scenarios implemented to simulate this matter i.e. more economical machine use, and process cluster scenarios. The two scenario will be compared with normal scenario that represent current system will also model with ARENA. Comparatively based on normal scenario, the propose models succeeded reduce by 2.85% for more economical machine use and 3.17% for process cluster. Â
References
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Dietmair, A., & Verl, A. (2008, November). Energy consumption modeling and optimization for production machines. In 2008 IEEE International Conference on Sustainable Energy Technologies (pp. 574-579). IEEE.
Dietmair, A., & Verl, A. (2009). A generic energy consumption model for decision making and energy efficiency optimisation in manufacturing. International Journal of Sustainable Engineering, 2(2), 123-133.
Ferreira, L. P., Gómez, E. A., Lourido, G. P., Lázaro, A. R., & Pérez, C. L. (2008). Comparative Analysis between analytical and Arena simulation models applied to an Automobile closed-loop assembly line, modelled as a network of closed loops. In Proceedings of 25th International Manufacturing Conference: Manufacturing and Design—The Next Generation (IMC2008), Ireland, 3rd-5th September.
John, B., & Jenson Joseph, E. (2013). Analysis and Simulation of Factory Layout Using ARENA. International Journal of Scientific and Research Publications, 1, 3.
He, Y., Liu, B., Zhang, X., Gao, H., & Liu, X. (2012). A modeling method of task-oriented energy consumption for machining manufacturing system. Journal of Cleaner Production, 23(1), 167-174.
Heiple, S., & Sailor, D. J. (2008). Using building energy simulation and geospatial modeling techniques to determine high resolution building sector energy consumption profiles. Energy and Buildings, 40(8), 1426-1436.
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Kara, S., Rugrungruang, F., & Kaebernick, H. (2007). Simulation modelling of reverse logistics networks. International Journal of Production Economics, 106(1), 61-69.
Kumar, S., & Phrommathed, P. (2006). Improving a manufacturing process by mapping and simulation of critical operations. Journal of Manufacturing Technology Management, 17(1), 104-132.
Liong, C. Y., & Loo, C. S. (2009). A simulation study of warehouse loading and unloading systems using Arena. Journal of Quality Measurement and Analysis, 5(2), 45-56.
Mark Davidson (October 09, 2013), 28 Manufacturing Metrics that Actually Matter – The one we rely on. LNS Research. Access on 25 August 2016 via http://blog.lnsresearch.com/blog/bid/188295/28-manufacturing-metrics-that-actually-matter-the-ones-we-rely-on
Melouk, S. H., Freeman, N. K., Miller, D., & Dunning, M. (2013). Simulation optimization-based decision support tool for steel manufacturing. International Journal of Production Economics, 141(1), 269-276.
Mouzon, G., Yildirim, M. B., & Twomey, J. (2007). Operational methods for minimization of energy consumption of manufacturing equipment. International Journal of Production Research, 45(18-19), 4247-4271.
Neto, A. H., & Fiorelli, F. A. S. (2008). Comparison between detailed model simulation and artificial neural network for forecasting building energy consumption. Energy and buildings, 40(12), 2169-2176.
Patil, K., Jin, K., & Li, H. (2011, December). Arena simulation model for multi echelon inventory system in supply chain management. In Industrial Engineering and Engineering Management (IEEM), 2011 IEEE International Conference on (pp. 1214-1217). IEEE.
Rahimifard, S., Seow, Y., & Childs, T. (2010). Minimising Embodied Product Energy to support energy efficient manufacturing. CIRP Annals-Manu. Tech., 59(1), 25-28.
Seow, Y., & Rahimifard, S. (2011). A framework for modelling energy consumption within manufacturing systems. CIRP Journal of Manu. Science and Tech., 4(3), 258-264.
Tannock, J., Cao, B., Farr, R., & Byrne, M. (2007). Data-driven simulation of the supply-chain—insights from the aerospace sector. International journal of production economics, 110(1), 70-84.
Vijayaraghavan, A., & Dornfeld, D. (2010). Automated energy monitoring of machine tools. CIRP Annals-Manufacturing Technology, 59(1), 21-24.
Yalcin, A., & Namballa, R. K. (2005). An object-oriented simulation framework for real-time control of automated flexible manufacturing systems. Computers & industrial engineering, 48(1), 111-127.
Zahraee, S. M., Golroudbary, S. R., Hashemi, A., Afshar, J., & Haghighi, M. (2014). Simulation of Manufacturing Production Line Based on Arena. Advanced Materials Research, (933).
Costa, B., Dias, L. S., Oliveira, J. A., & Pereira, G. (2008, June). Simulation as a tool for planning a material delivery system to manufacturing lines. In 2008 IEEE International Engineering Management Conference (pp. 1-5). IEEE.
Dietmair, A., & Verl, A. (2008, November). Energy consumption modeling and optimization for production machines. In 2008 IEEE International Conference on Sustainable Energy Technologies (pp. 574-579). IEEE.
Dietmair, A., & Verl, A. (2009). A generic energy consumption model for decision making and energy efficiency optimisation in manufacturing. International Journal of Sustainable Engineering, 2(2), 123-133.
Ferreira, L. P., Gómez, E. A., Lourido, G. P., Lázaro, A. R., & Pérez, C. L. (2008). Comparative Analysis between analytical and Arena simulation models applied to an Automobile closed-loop assembly line, modelled as a network of closed loops. In Proceedings of 25th International Manufacturing Conference: Manufacturing and Design—The Next Generation (IMC2008), Ireland, 3rd-5th September.
John, B., & Jenson Joseph, E. (2013). Analysis and Simulation of Factory Layout Using ARENA. International Journal of Scientific and Research Publications, 1, 3.
He, Y., Liu, B., Zhang, X., Gao, H., & Liu, X. (2012). A modeling method of task-oriented energy consumption for machining manufacturing system. Journal of Cleaner Production, 23(1), 167-174.
Heiple, S., & Sailor, D. J. (2008). Using building energy simulation and geospatial modeling techniques to determine high resolution building sector energy consumption profiles. Energy and Buildings, 40(8), 1426-1436.
Heilala, J., Vatanen, S., Tonteri, H., Montonen, J., Lind, S., Johansson, B., & Stahre, J. (2008, December). Simulation-based sustainable manufacturing system design. In 2008 Winter Simulation Conference (pp. 1922-1930). IEEE.
Herrmann, C., Thiede, S., Kara, S., & Hesselbach, J. (2011). Energy oriented simulation of manufacturing systems–Concept and application. CIRP Annals-Manufacturing Technology, 60(1), 45-48.
Herrmann, C., & Thiede, S. (2009). Process chain simulation to foster energy efficiency in manufacturing. CIRP journal of manu. science and tech., 1(4), 221-229.
Kara, S., Rugrungruang, F., & Kaebernick, H. (2007). Simulation modelling of reverse logistics networks. International Journal of Production Economics, 106(1), 61-69.
Kumar, S., & Phrommathed, P. (2006). Improving a manufacturing process by mapping and simulation of critical operations. Journal of Manufacturing Technology Management, 17(1), 104-132.
Liong, C. Y., & Loo, C. S. (2009). A simulation study of warehouse loading and unloading systems using Arena. Journal of Quality Measurement and Analysis, 5(2), 45-56.
Mark Davidson (October 09, 2013), 28 Manufacturing Metrics that Actually Matter – The one we rely on. LNS Research. Access on 25 August 2016 via http://blog.lnsresearch.com/blog/bid/188295/28-manufacturing-metrics-that-actually-matter-the-ones-we-rely-on
Melouk, S. H., Freeman, N. K., Miller, D., & Dunning, M. (2013). Simulation optimization-based decision support tool for steel manufacturing. International Journal of Production Economics, 141(1), 269-276.
Mouzon, G., Yildirim, M. B., & Twomey, J. (2007). Operational methods for minimization of energy consumption of manufacturing equipment. International Journal of Production Research, 45(18-19), 4247-4271.
Neto, A. H., & Fiorelli, F. A. S. (2008). Comparison between detailed model simulation and artificial neural network for forecasting building energy consumption. Energy and buildings, 40(12), 2169-2176.
Patil, K., Jin, K., & Li, H. (2011, December). Arena simulation model for multi echelon inventory system in supply chain management. In Industrial Engineering and Engineering Management (IEEM), 2011 IEEE International Conference on (pp. 1214-1217). IEEE.
Rahimifard, S., Seow, Y., & Childs, T. (2010). Minimising Embodied Product Energy to support energy efficient manufacturing. CIRP Annals-Manu. Tech., 59(1), 25-28.
Seow, Y., & Rahimifard, S. (2011). A framework for modelling energy consumption within manufacturing systems. CIRP Journal of Manu. Science and Tech., 4(3), 258-264.
Tannock, J., Cao, B., Farr, R., & Byrne, M. (2007). Data-driven simulation of the supply-chain—insights from the aerospace sector. International journal of production economics, 110(1), 70-84.
Vijayaraghavan, A., & Dornfeld, D. (2010). Automated energy monitoring of machine tools. CIRP Annals-Manufacturing Technology, 59(1), 21-24.
Yalcin, A., & Namballa, R. K. (2005). An object-oriented simulation framework for real-time control of automated flexible manufacturing systems. Computers & industrial engineering, 48(1), 111-127.
Zahraee, S. M., Golroudbary, S. R., Hashemi, A., Afshar, J., & Haghighi, M. (2014). Simulation of Manufacturing Production Line Based on Arena. Advanced Materials Research, (933).
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Published
2017-01-04
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Engineering (Civil, Electrical,Mechanical)
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Unit Penyelidikan, Inovasi dan Komersialan
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